Incoming material inspection
Steel bars and billets are checked against the order and mill documentation on arrival. Grade, dimensions, surface condition and heat numbers are verified before material is released to production.
Inspection is built into the production sequence rather than added at the end. Seven defined checks cover the journey from raw material to packed carton.
Quality commitment
A dimension measured after a tool is packed is an expensive discovery. The same dimension measured at the machine, against the released drawing, is a normal part of the process.
Westman defines a set of inspection points for every product family, links each check to a measurable requirement, and records the result against the production lot. Where a customer requires third-party or pre-shipment inspection, that arrangement is agreed before production starts.
Inspection stages
Each check answers a different question. Together they cover material, dimension, hardness, function, appearance and packing.
Steel bars and billets are checked against the order and mill documentation on arrival. Grade, dimensions, surface condition and heat numbers are verified before material is released to production.
Critical dimensions — jaw openings, overall lengths, ring sizes, handle profiles — are measured with gauges and calipers against the released drawing, at first-off and at defined intervals during the run.
Working faces, jaws and cutting edges are checked after heat treatment to confirm the treatment produced the specified result rather than a plausible substitute.
Pliers are opened and closed across the full range, wrenches are checked for ring alignment, and power tools are run no-load and under load to confirm correct operation.
Finish, plating, marking and handle fit are inspected under consistent lighting. Cosmetic defects that would affect a retail presentation are rejected at source.
Before packing, finished goods are checked against the approved sample and the order specification, with a final random sample drawn from the batch.
Carton contents are counted against the packing list, product codes and quantities verified, and packaging checked for damage before palletising and container loading.
Quality laboratory
Inspection capability sits on the shop floor rather than in a remote department, so results are available while a job is still running.
| Dimensional | Vernier calipers, digital indicators, micrometers |
|---|---|
| Gauging | Plug gauges, ring gauges, thread gauges, go / no-go sets |
| Hardness | Rockwell and file test reference (sample) |
| Surface | Comparator plates, finish reference samples |
| Functional | Load test rigs, cycle test fixtures, run-test benches |
| Electrical | Insulation and continuity checks for power tools |
| Documentation | Inspection records filed by production lot |
Sample equipment list for layout purposes — replace with your actual laboratory inventory.
Certifications
Certification claims are deliberately left as placeholders. Replace each card below with your own certificate name, issuing body, certificate number, scope and expiry date.
Add certification details — certificate number, issuing body, scope and validity date.
Add certification details — product standard, test report reference and validity.
Add audit details — auditing body, audit date and report reference.
Add report details — issuing laboratory, report format and how reports are supplied.
Traceability
Each production lot carries the information needed to answer a question about a finished tool months after it was shipped.
The steel heat the component was made from stays linked to the production lot.
The released drawing revision used for the batch, held for reference.
Dimensional, hardness and functional results filed against the lot.
Carton quantities, codes and shipment references retained per consignment.
Quality
If your procurement team requires specific test methods, sampling levels or third-party inspection, tell us at enquiry stage so it can be built into the production plan.